The textile industry is rapidly growing, and new products keep coming out each day. As this industry grows, we see new types of cotton, textile, and fabrics coming out. It may surprise you that waste clothes can be useful, and you can convert them into other interesting materials. In most areas around the world, people will throw away their clothes when they are no longer fit or become old.

Post-consumer textile waste, or PCW for short, is a newly introduced fabric that has proven to be very influential in saving clothes and preventing them from being wasted. As the types of PCW become more popular, more and more brands have now started using these to join the green initiative. Here is everything you need to know about PCW!

What is PCW Cotton?

People worldwide throw away clothes that are either old or don’t fit any longer, resulting in pollution. The PCW fabric, post-consumer waste, also known as PCW denim fiber, is a recycled fabric made out of old clothes. PCW cotton is the type of cotton that is made from recycled fabric waste and is an environmentally friendly and cost-effective option. The products produced by using this cotton are called PCW products.

Types of PCW

Here are the different types of PCW covered below.

PCW cotton

PCW cotton is cotton made with recycled fabric waste. It is a process of recycling the old clothes to make cotton that can e used to make new fabrics and other apparel.

PCW Fiber

PCW fiber is the fiber obtained from recycling old clothes. This fiber is then spun again to make new garments.

PCW Yarn

PCW fibers are spun to form yarns. So PCW yarns are the yarns obtained from the combination of PCW fibers.

PCW Denim Fiber

PCW denim fiber is the fiber that is made from the recycling of the PCW denim garments. Instead of landing in landfills, these denim garments are recycled into fiber and spun to make new garments.

The Process of Manufacturing PCW Cotton

The process of PCW cotton manufacturing is relatively simple. If you want to know more about the manufacturing of PCW cotton, here are the steps given below.

  1. Firstly, worn garments are collected from different places and brought to the PCW cotton industry. They take them from various sources.
  2. Once all the wasted clothes are collected in a single area, they are prepared for the next step.
  3. The textile waste is then manually separated based on the fibers, fabric, condition, or quality. The division is categorized under two parts; wearable and non-wearable textiles.
  4. Next, these wasted clothes are processed in machines.
  5. The mechanical process of the machines includes breaking down the fabric into fibers with different methods like shredding, cutting, and carding. Flocking is another technique used to reduce fibers to powdered, fine particles that can be used for decorative purposes.
  6. These fibers are then spun to make yarns or knitted, woven, or non-woven fabrics.
  7. These yarns produced during the process above are then converted into cotton. This cotton is then used to make different garments, clothes, rugs, filling, etc.

The PCW cotton obtained is then turned into new clothes by using the process. Recycling old and wasted garments is an environment-friendly and cost-effective method.

PCW Cotton; The Benefits

The use of PCW cotton for making new clothes offers several benefits. Instead of using new cotton, PCW cotton serves as a suitable alternative because of the following benefits.

1.   Environment-Friendly

One of the best things about PCW yarn and cotton is that they help keep the environment clean. When the worn garments, clothes, and such items are thrown in landfills, they pollute the nearby areas like the beaches. Waste from the beach enters the sea, resulting in water pollution and, ultimately, damage to the environment. This can be fatal for marine life as many sea organisms may choke on the clothing waste and die. So, recycling this waste to make PCW cotton helps reduce a lot of pollution, reducing the harm caused to the sea life and the environment.

1.   Cost-Effective

The simplest and self-explanatory benefit of PCW cotton is that it reduces production costs. Since cotton is made from waste materials, there aren’t any additional components needed, reducing production costs. Since the production costs are low, so are the prices of the PCW fiber clothes and other products.

PCW Cotton; The Industrial Uses

The most common use of PCW cotton is in garments, for example, denim garments. Nevertheless, the point to be noted is that the whole raw material for the garment isn’t just PCW cotton; instead, only used as a composition. For example, 25% composition of PCW cotton being used in a cloth. If we only use PCW cotton, it reduces the product quality. This is why PCW cotton is used only as a composition of the garment and not for the whole product.

PCW cotton is mainly made from second-hand rags and clothing and is, therefore, not 100% suitable as a replacement for daily-use apparel. The main components of this are synthetic fibers, cotton, and polyester. The primary use of PCW cotton and fabric is mainly in the filler material of the manufacturing of different goods like mattresses, furniture cushions, upholstery, etc.

The Verdict

Surveys have shown that not just buyers but also consumers are now ever-ready to use PCW cotton in the products like garments and other such apparel. They also seem prepared to invest their money. As we have seen above, PCW cotton tends to be a great, cost-effective, and environmentally friendly option that doesn’t usually need a second thought. PCW cotton is an excellent choice because the biggest plus is its environment-friendly nature. The recycling of waste textiles to make clothes can help save marine life from harm and reduce environmental pollution. The benefits of PCW cotton convinced many brands, and they have adopted it and are now using it as a part of their clothing and other products.


What is PCW Cotton?

PCW is short for post-consumer waste. The cotton yarns made by using post-consumer waste are known as PCW cotton. Using PCW cotton and other such textile materials is a way of textile recycling.

What does textile waste consist of?

Post-consumer textile waste usually consists of different products, including footwear, clothing, towels, drapery, bedding, and fashion accessories. 95% of the textiles possess the potential of being recycled and reused.